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Zhejiang Royal Textile Technology Co., Ltd.
  • 1
    Yolanda Wu

    Phone:   +86-17826810295

    Landline:   +86-0573-80886076

    E-mail:   [email protected]

  • 2
    Jane Shen

    Phone:  +86-13567361131

    Landline:   +86-0573-80886076

    E-mail:   [email protected]

  • 3
    Vivian Wu

    Phone:   +86-18358323481

    Landline:   +86-0573-80886076

    E-mail:   [email protected]

  • 4
    Davina Zhu

    Phone:   +86-15824368103

    Landline:   +86-0573-80886076

    E-mail:   [email protected]

  • 5
    James

    Phone:   +86-13395738158

    Landline:   +86-0573-80886076

    E-mail:   [email protected]

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Home / News / Industry News / What technologies are used in manufacturing 100% Polyester Sofa Holland Velvet Fabric to reduce pilling?

What technologies are used in manufacturing 100% Polyester Sofa Holland Velvet Fabric to reduce pilling?

Several technologies and techniques are employed in the manufacturing of 100% Polyester Sofa Holland Velvet Fabric to reduce pilling, ensuring that the fabric remains smooth and visually appealing over time. Pilling occurs when fibers loosen and form small fabric balls on the surface due to friction. Here’s how modern manufacturing techniques help mitigate this:

High-Twist Yarn
Using High-Twist Yarn: In polyester velvet production, the use of high-twist yarns helps minimize pilling. These yarns have tightly twisted fibers, which make them less likely to fray or loosen when the fabric experiences friction.
Increased Fiber Tension: The tighter twist creates a smoother surface, reducing the chances of the fibers rubbing against each other and forming pills. This technique is especially useful in upholstery fabrics, where frequent use can lead to pilling.

Microfiber Technology
Using Finer Fibers: Polyester Holland Velvet can be made from microfiber yarns, which are extremely fine synthetic fibers. The small diameter of the microfiber creates a dense fabric structure, making it harder for individual fibers to come loose and pill.
Smooth Surface Finish: The densely packed fibers produce a smooth, soft surface that resists friction better than coarser fibers. Microfibers also have a higher surface area, which helps distribute wear and reduces the formation of pills.

Heat Setting and Stabilization
Thermal Treatment: During the manufacturing process, the fabric can be subjected to heat setting, where it is exposed to high temperatures to stabilize the fibers. This process locks the fibers into place, making them less prone to movement and friction-related wear.
Improved Fabric Stability: Heat setting not only reduces pilling but also helps maintain the velvet’s texture and appearance, ensuring the pile remains upright and soft.

Anti-Pilling Finishes
Chemical Treatments: Specialized anti-pilling finishes can be applied to the fabric surface to reduce friction and make the fibers more resistant to entangling. These finishes often include chemical coatings that smooth the fibers or make them more slippery.
Silicone-Based Coatings: Some treatments use silicone-based coatings, which add a layer of smoothness to the fabric, lowering friction and reducing the formation of pills. This coating also helps maintain the soft feel of velvet.

Shearing and Brushing Techniques
Controlled Shearing: During the finishing process, shearing machines are used to cut the pile to a uniform height. This helps ensure that the fibers lie in the same direction, reducing the potential for rubbing and pilling.
Brushing the Pile: After shearing, the fabric can be brushed to smooth out any remaining loose fibers. This additional step helps remove shorter fibers that are more likely to pill and aligns the remaining fibers in a consistent direction.
6. Use of Blended Fibers
Adding Nylon or Spandex: In some cases, polyester velvet may be blended with a small amount of nylon or spandex to enhance its elasticity and strength. These additional fibers can help reinforce the fabric structure and reduce frictional wear, lowering the risk of pilling.
Blended Yarns with Anti-Pilling Agents: Incorporating specialized yarns that contain anti-pilling agents into the weave can also improve pilling resistance while maintaining the look and feel of the velvet.

Nano-Finish Technology
Nanotechnology-Based Finishes: Some modern manufacturing processes utilize nano-finishes, which involve applying nanoscale treatments to the fabric surface. These treatments create a smoother, more resistant fabric by altering the surface texture at a microscopic level.
Enhanced Durability: Nano-finishes can improve both the fabric’s resistance to pilling and its stain-repellent properties without compromising softness.

Plasma Treatment
Surface Modification: Plasma treatment is a newer technique that modifies the fabric surface by using ionized gas to change the fiber's properties. This treatment can improve fiber smoothness and reduce the tendency for pilling.
Better Fabric Performance: Plasma-treated fabrics have enhanced durability and can retain their appearance longer under frequent use.

Mechanical Softening Processes
Calendering: A mechanical process where the fabric is passed through heated rollers to create a smoother surface. This treatment helps align fibers and reduce the chance of pilling.
Air-Jet Softening: Uses air jets to soften and smooth the fibers. This technique reduces friction and helps the fibers lay flat, minimizing pilling risk.

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The company has imported compound machines, embossing machines, brushing machines, bronzing machines, rolling machines, and trimming machines, and has strong product production and finished product supply capabilities.

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