Web Menu

Product Search

Language

Share

Zhejiang Royal Textile Technology Co., Ltd.
  • 1
    Yolanda Wu

    Phone:   +86-17826810295

    Landline:   +86-0573-80886076

    E-mail:   [email protected]

  • 2
    Jane Shen

    Phone:  +86-13567361131

    Landline:   +86-0573-80886076

    E-mail:   [email protected]

  • 3
    Vivian Wu

    Phone:   +86-18358323481

    Landline:   +86-0573-80886076

    E-mail:   [email protected]

  • 4
    Davina Zhu

    Phone:   +86-15824368103

    Landline:   +86-0573-80886076

    E-mail:   [email protected]

  • 5
    James

    Phone:   +86-13395738158

    Landline:   +86-0573-80886076

    E-mail:   [email protected]

Industry News

Home / News / Industry News / How Does the Microfiber Architecture of 100% Polyester Holland Velvet Fabric Reconcile Abrasion Resistance with Luxurious Tactility in Upholstery Applications?

How Does the Microfiber Architecture of 100% Polyester Holland Velvet Fabric Reconcile Abrasion Resistance with Luxurious Tactility in Upholstery Applications?

100% polyester Holland velvet fabric, a synthetic textile engineered to emulate the opulent aesthetics of traditional silk velvet, achieves its paradoxical blend of durability and plushness through precision-engineered microfiber geometries and advanced finishing protocols. The foundation lies in ultra-fine polyester filaments, typically 0.8–1.2 denier per filament (dpf), extruded through multi-hole spinnerets to create yarns with a silk-like cross-sectional smoothness. These filaments undergo high-twist texturing (1,800–2,200 twists/meter) via air-jet interlacing, which induces helical crimps that enhance yarn elasticity (20–25% elongation at break) while maintaining dimensional stability during weaving. The resultant yarns are interlaced on double-needle-bar Raschel machines, forming a dense, double-layer structure with a face-to-back ratio of 2:1—critical for generating the fabric’s signature low-pile (0.6–1.2 mm) velvet nap without pilling susceptibility.

The velvet’s abrasion resistance (exceeding 50,000 Wyzenbeek cycles) stems from multiple factors: first, the use of trilobal or pentagonal filament cross-sections, which increase surface contact area by 30–40% compared to round fibers, distributing mechanical stress during friction. Second, in-situ polymerization with branching agents like pentaerythritol creates polyester chains with controlled crystallinity (35–45%), balancing resistance to shear-induced polymer chain slippage with flexibility. Post-weaving, the fabric undergoes enzymatic biopolishing to hydrolyze protruding microfibrils, followed by silicone emulsion baths that form covalent Si-O-Si networks around fibers, reducing coefficient of friction (µ) to 0.15–0.25—comparable to natural silk—while imparting a buttery hand feel.

Colorfastness and stain resistance are engineered at the molecular level. Dope-dyeing techniques inject pigments directly into the polymer melt prior to extrusion, achieving ΔE < 1.5 after 500 hours of Xenon-arc light exposure. For stain prevention, fluorocarbon-based plasma coatings (applied via magnetron sputtering at 10⁻³ mbar) create a nanoporous surface with contact angles >110°, causing liquids to bead and roll off without chemical absorbency. This hydrophobic layer remains intact even after 50 industrial wash cycles due to covalent bonding between fluorine atoms and polyester ester groups.

Thermal and moisture management are addressed through capillary-channel fiber design. Micro-grooves (50–80 nm depth) etched along the filaments via alkaline hydrolysis act as moisture wicking channels, achieving a vertical wicking rate of 12–15 cm/10 min—critical for preventing static buildup in low-humidity environments. For heat dissipation, graphene oxide-doped polyester composites (0.5–1.0% by weight) are spun into hollow-core filaments, enhancing thermal conductivity to 0.45–0.55 W/m·K, which mitigates the "sticky" sensation common in solid synthetic velvets.

In high-traffic commercial settings, the fabric’s performance is augmented by back-coating with eco-solvent polyurethane resins (150–200 g/m²) applied via rotary screen printing. These coatings reinforce the fabric’s tensile strength (≥450 N/5 cm warp/weft) while preserving drapeability through controlled cross-linking densities. Recent innovations include photochromic and thermochromic variants, where microencapsulated leuco dyes within the polyester matrix react to UV light or temperature shifts, enabling dynamic pattern changes without compromising the velvet’s mechanical integrity.

Category Display

The company has imported compound machines, embossing machines, brushing machines, bronzing machines, rolling machines, and trimming machines, and has strong product production and finished product supply capabilities.

  • 100% Polyester Sofa Holland Velvet Fabric
    100% Polyester Sofa Holland Velvet Fabric

    100% Polyester Sofa Holland Velvet Fabric is made entirely of polyester fibers. Polyester is a synthetic fiber that is durable and wrinkle-resistant. Holland velvet is a fine fabric. Holland velvet fabrics have high warmth and comfort. 100% polyester fabrics are usually easy to care for and wash. They tend to require no special care and can be machine washed and tumble dried low to keep them clean and looking good.100% Polyester Sofa Holland Velvet Fabric has high durability and abrasion resistance. It can withstand the test of daily use and cleaning, and maintain a long service life.

    View More
  • 100% Polyester Sofa Fake Velvet Fabric
    100% Polyester Sofa Fake Velvet Fabric

    This 100% Polyester Sofa Plain Fake Velvet Fabric is a high-quality choice that provides you with a comfortable and durable home decor solution, and its minimalist design style and soft texture make it match a variety of interior decoration styles , whether modern or traditional, can add a touch of elegance and sophistication to spaces. It is made of high-quality polyester fiber, which has excellent durability and anti-wrinkle properties, ensuring a long service life. At the same time, Fake Velvet Fabric is soft and comfortable, giving people a warm and comfortable feeling, and it has excellent color retention, which is not easy to fade or fade, so that it can maintain a bright appearance after years of use.

    View More
  • 100% Polyester Sofa Imitation Cotton Velvet Fabric
    100% Polyester Sofa Imitation Cotton Velvet Fabric

    A 100% polyester sofa imitation cotton velvet fabric is designed to imitate the appearance and texture of cotton velvet but is made entirely from polyester fibers. Imitation cotton velvet fabric, as the name suggests, aims to replicate the look and feel of cotton velvet. Cotton velvet is a plush fabric made from a combination of cotton and rayon fibers, known for its softness, depth of color, and lustrous appearance. However, polyester imitation fabrics can provide similar aesthetics at a more affordable price point. Polyester is a synthetic fiber known for its durability, wrinkle resistance, and easy maintenance and resistance to stains and fading.

    View More
  • 100% Polyester Sofa Bronzing Suede Fabric
    100% Polyester Sofa Bronzing Suede Fabric

    Bronzing refers to a decorative technique where metallic or shimmering accents are applied to the fabric. In the case of a bronzing suede fabric, metallic accents are incorporated into the suede-like texture, adding a touch of shine and visual interest to the fabric. A 100% polyester sofa bronzing suede fabric is luxurious feel and appearance. While they may not have the exact same texture and breathability as real suede, polyester suede fabrics can provide similar aesthetics and durability at a more affordable price point.

    View More
  • 100% Polyester Sofa Chenille Fabric
    100% Polyester Sofa Chenille Fabric

    A 100% polyester sofa chenille fabric is made entirely from polyester fibers and has a soft and textured surface due to its chenille construction. Chenille refers to a type of fabric characterized by its fuzzy and velvety texture. It is created by weaving short lengths of yarn onto a fabric base, resulting in a raised pile surface. Chenille fabrics have a luxurious appearance and a soft hand feel. A 100% polyester chenille fabric is durability and ease of care, combined with the plush texture of chenille. It can provide a cozy and inviting feel to a sofa, making it comfortable for lounging and relaxing.

    View More
  • 100% Polyester Sofa Mosha velvet fabric
    100% Polyester Sofa Mosha velvet fabric

    Mosha velvet is a type of velvet fabric with a plush and luxurious appearance. It typically has a short, dense pile that gives it a soft and velvety texture. Mosha velvet is known for its durability and resistance to wear and tear. The 100% Polyester Sofa Mosha velvet fabric would have a rich and elegant look, thanks to the velvet's characteristic sheen and smoothness. It can add a touch of luxury and sophistication to your living space. Mosha velvet fabric provides a comfortable seating experience. Its plush texture offers a soft and cozy feel, making the sofa inviting and comfortable for lounging or sitting for extended periods.    

    View More
  • 90% Polyester + 10% Nylon Corduroy Upholstery Fabric
    90% Polyester + 10% Nylon Corduroy Upholstery Fabric

    View More